Sometimes we are especially happy about a project. The reason for this can be an exciting application, a special challenge or the fact that the customer comes from the neighbourhood.
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The plant is part of a test facility, which is used to test steel profiles for test purposes. The profiles are conveyed with the handling system through a painting and blasting unit and a furnace.
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BASF Polyurethanes trusts Münstermann to move the production of a new, innovative, high performance insulating material from the laboratory into the pilot production phase.
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Two functions are becoming increasingly important in the design of our thermal processing units. The first function is the material handling of goods when loading and unloading the dryer or the oven; the other is the automation technology such as the control system or the integration of the unit into the supervisory control and data acquisition (SCADA) system.
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Münstermann has made use of all its experience in the transfer car sector in the production of a handling system for metal coils. A new charging machine for the transport of the charging wagons to load and unload the annealing oven and for the loading and unloading of the bull block-side spaces.
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When looking at the heading one asks oneself arbitrarily what are ingots and how are they produced? In this case ingots are metal bars, mostly out of light or non-ferrous metals such as brass, copper, aluminium or zinc.
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An especially large transfer car was delivered to the Baumit Baustoffe GmbH. The car has been taken into operation for the loading of autoclaves when producing lime sand bricks.
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Clay pipes are often employed especially in the Near East when the modernisation or extension of the existing infrastructure is concerned. A current project in Saudi Arabia with a special customer/supplier relationship is described below.
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For the transportation of powder-like products trolleys are the common transportation devices. The powder-like products lay on metal sheets which can be removed from the trolley by means of a pulling device. Finally the metal sheets are transported to a collecting box via a lifting and turning appliance.
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Münstermann, in cooperation with Vesuvius, has developed an intelligent solution for the existing production plant for tundish moulds, which increase the efficiency and capacity by automated processes.
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The Münstermann team has designed a new development that demonstrates its strength as a producer of special machines. The double transfer car has been designed, developed, produced and taken into operation with the following characteristics:
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Münstermann has made a name for itself in the past years in the design, development and production of drying units, de-dusting solutions and their fitting and exacting handling systems.
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Always when special solutions are needed, then Münstermann’s units come into operation. One of their key aspects of competence in the area of building special machines is the design and development of the so-called forming sections as used in the production of mineral fibres. The illustrations show a special development, using conventional methods, for Saint-Gobain ISOVER G+H AG.
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Transfer cars with three sliding and mounting rails for taking on kiln cars with a total weight of 35 tonnes have been manufactured for a producer of roofing tiles operating world-wide.
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A transfer car was designed and developed for Refratechnik Cement GmbH, which handles the kiln car transport over long carrying distances with a satellite.
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Münstermann has developed a new design for wear resistant skimmers. The skimmers are suitable for example as pre-separators and spark protection in the hot gas area of de-dusting units in foundry and incineration plants.
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A German carmaker relies on energy-efficient solutions from Münstermann in its coremoulding shop in one of its foundries. The aim of the project was to replace several smaller dedusting systems with a large central dedusting solutions. One of the reasons was the high cost of spare parts and the inadequate availability of cartridge filters.
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After a fire damage, Darcast from Birmingham gave us the order to replace the destroyed filter system. The plant is the central dedusting of the foundry with a volume flow of 100.000 m³/h.
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Together with our customers from the foundry industry Münstermann has developed a new cooler concept, in which the required air supply is considerably reduced.
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For the relocation of a cigarette production from the United Arab Emirates to Greece, Münstermann has supplied two lines for each 5 cigarette manufacturing machines consisting of the pneumatic cut tobacco transport from the PMD to the SMD and the dedusting of the cigarette manufacturing machines.
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Münstermann has delivered a high-performance vapor scrubber to a globally operating tobacco company.
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For an international operating cigarette manufacturer Münstermann will deliver in 2019 the complete dust and exhaust extraction for Primary (PMD) and Secondary (SMD).
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In November 2018, the customer accepted the customised pipeline transfer station for the pneumatic conveying of cut tobacco to the connected cigarette manufacturing machines (in short: pipeline station).
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Is the removal of odour molecules without the use of fuels or without creating waste possible?
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For a British tobacco producer several units for charcoal and acetate applications have been supplied.
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Especially in the case of individual plants, such as a filter plant in a quarry or similar, a supply of compressed air is not always easy to realize. For this case Münstermann supplies self-sufficient systems which are suitable for indoor as well as outdoor installation.
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From time to time, it is the small projects that offer exceedingly interesting applications. A winning project in the field of air pollution control for the KIBAG ballast plant in Seewen, Switzerland, took our employees underground.
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Our customer Clariant operates a bleaching earth grinding stock at the Moosburg site. The existing electrostatic precipitator has now been replaced by Münstermann with a modern bag filter system.
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Münstermann has supplied a filter unit for a new Knöllinger mixing plant in Höhr-Grenzhausen. Various units such as big bag stations, mixers, ring extractors and transport containers are dedusted.
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At Fels-Werke, an electrostatic filter for a drum dryer has been replaced by a modern bag filter system.
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A cement production project involves the dedusting of a clay stone silo via a bag filter with compressed air cleaning. The clay is crushed in a heated crusher and then thrown over the bucket elevator and a belt into a silo.
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In a project in Germany sintered filter elements are used for the separation of the finest dusts and fumes from the exhaust air of a special ceramics production. With the sintered filter elements very high separation efficiency can be achieved. A good regeneration of the elements with economical compressed air consumption contributes to a very long service life as well as the fact that it is occasionally possible to wash off the filter elements.
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Two older filter systems from other manufacturers were rebuilt at our long-standing customer Jura Cement in Wildegg in Switzerland.The replacement was necessary because the procurement of spare parts and thus the reliability of the entire system has become difficult. Münstermann took over the project planning and production of the conversions.
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Münstermann has supplied two dedusting plants for crushing and classifying plants for the processing of magnesite to RHI. The place of installation is in Austria. The system itself is designed for an extraction volume of 30,000 m³/h.
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A de-dusting unit is often a part of a larger plant. A recent project with Hazemag in the USA shows the importance of trust and communication between the companies involved. The project is a mobile crushing plant for a quarry, which Hazemag designed. The operator of the quarry is Lehigh Cement Company Union Bridge Quarry (New Windsor, USA, Maryland). The dedusting of this crushing plant was supplied by Münstermann.
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"Vapors" are waste air laden with water vapor, such as is the case, for example, during the drying of solids. During drying, the vapors absorb finest dust particles, which are separated in the downstream vapor filter.
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A new filter system for dust removal of a dry drum for petroleum coke and pitch coke was delivered. The system runs at temperatures of up to 170 °C. Münstermann was responsible for the dismantling of the old plant, the technical design, project engineering and planning of the new plant, including all further necessary units for the operation.
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A current order from Spiess-Urania is definitely in the "special project" category: a filter system made entirely of copper!
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Together with one of our customers, Haver Niagara from Münster we have undertaken the dedusting of a dry mortar plant in Adwan in Saudi Arabia.
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A long-standing customer in the neighbourhood of Münstermann is the company Armstrong. Armstrong relies on technology from the Münsterland for modernizing their exhaust-cleaning-equipment for an existing dryer.
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After installation of a de-dusting unit for the processing of furan sand a further two units for Plant II of the Hulvershorn Steel Foundry in Bocholt were supplied
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The assembly of a de-dusting unit for the filtration of different workplaces at Stadler Stahlguss AG in Biel, Switzerland, has been completed.
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For the dedusting of various vacuum melting furnaces Münstermann has supplied a turnkey filtering system.
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One of the first large projects with our new MSK Filter Series was employed in the modernisation of a gypsum plant with vapour precipitators and its process piping for the hot gas and smoke generation at the Knauf Gips production plant in Lauffen.
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Münstermann has supplied a unit to Bitterfeld, which is used in the de-dusting of bulk material catalysts. The filter unit is of the Type SK36/3.5m R with an extraction capacity of 10,000 Nm3/h for over 17 dusty areas (crushers, vibrating screens, bunkers and belts) and is completely made of stainless steel.
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At a French car maker’s factory new extraction hoods had to collect the emissions from four 25-tonne induction furnaces and the casting line.
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Münstermann has supplied various filter systems for a customer in the chemical industry (plastics production) in the past few years.
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A large order from Georg Fischer in China shows impressively the competence of NEOTECHNIK in the foundry industry. NEOTECHNIK designed, developed and assembled the complete de-dusting system of a new foundry built on a ‘greenfield’ site. The system comprises the de-dusting of the melting process, the moulding facilities, the sand conditioning, the sand blasting plant and the cleaning up areas.
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At one of Europe’s leading investment foundries wet scrubbers were replaced by two highly efficient surface filter systems.
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One of our special projects is the de-dusting of a 370-tonne RH-duplex and a Twin-LF plant from SMS Mevac produced for MMK.
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Münstermann has designed, developed and marketed several de-dusting plants since its takeover of the company Lüscher Filterbau in 2002. Then again Lüscher had its origins from one of the pioneers of de-dusting technology, Standard Filterbau. Altogether we can therefore look back on 30-years experience in de-dusting technology. It is no wonder therefore that we are sometimes positively caught up by the past.
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At our customer Enerco's location in the harbour of Amsterdam coal from all over the world is refined. The coal is stored for a certain time and then processed. During the drying process in a drum dryer a high percentage of dust arises. The 22-year-old filter, which was used for the dedusting, was exchanged for a new, modern unit from us.
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One of the first versions of the new MSK Filters series was taken into operation by our customer Carriere de Sous-Vent SA in Switzerland. The new MSK-Filter replaces an old Standard Filterbau system and was previously supplied by our Swiss sales partner Lüscher Industrieanlagen AG.
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The stone crushing company Clemens of Gummersbach is beautifully situated. Münstermann designed and developed and took into operation a dedusting unit for lime stone dust at this location.
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Münstermann-Filtration designs, develops and produces de-dusting unit for mobile stone crushers. An excellent example of an especially adapted solution was delivered to our customer Gasperini in Switzerland (See the illustration on the right; please click on the thumbnail for a large image).
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Münstermann’s de-dusting units possess not only qualitatively high standards but are also sometimes installed at dizzy heights. You can also describe the task similarly one way or the other, which emerged as the de-dusting of a 70 metre clinker tower silo equipped with two bucket conveyors for the company Vigier.
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VSK32 and also VK32 filters were designed, developed and produced by the company Standard Fiterbau of Münster in the 1970s. Due to the demand Münstermann offers a simple conversion of these units with vibro-de-dusting systems to compressed air de-dusting (pulse jet) by using the new Münstermann filter heads.
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After the Allgaier Werke had already put its trust in Münstermann for its drying drums for de-dusting purposes the new pilot plant filter has now been delivered.
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Air cleaning and de-dusting is becoming more and more important in the Arab world. In the past few years Münstermann has been able to deliver over 30 units for different uses to the United Arab Emirates.
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Our latest development for Portland Zementwerke Gebr. Seibel GmbH & Co KG in the field of de-dusting and filtering engineering concerns a de-dusting solution for clinker coolers. The unit is designed to cope with an air volume amounting to 280,000m³/hour. It consists of a tube filter unit of Type SK60/4-XXIV with paired tubes each with 12 chambers. This has been a real challenge for the assembly team as the unit is over 20 metres in height.
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As well as the well-tried and trusted tube filters further de-dusting solutions are offered with the so-called bag pocket filters. These filters are particularly interesting when small and compact solutions are required.
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Münstermann's de-dusting units are characterised by their quality and well thought-out detailed solutions.
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A new bag filter of the type SK 60/4.5m VR was produced for the chemical industry in a short period of time.
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Together with our partner Kaibel & Sieber, we delivered seven complete production lines for the production of pipe insulation to a customer in the USA in 2006. Now an expansion was needed.
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Münstermann has supplied a new glass wool curing oven and a white wool forming section to a glass wool manufacturer in Scotland. Since start-up of the plant in June 2019, the exhaust air of both lines is effectively cleaned in two Münstermann Venturi Scrubbers before discharged into atmosphere.
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Since TechnoNICOL took over the Scottish glass wool manufacturer Superglass, major investments have been made in the entire plant. Among other things, a curing oven from Münstermann.
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As part of the modernisation of its glass wool production, Superglass in Stirling (Scotland) had the white wool forming section replaced by Münstermann.
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Assembly of pre-manufactured modules on site, thorough coordination with local contractors, engineering support during project planning - in a recent project in the glass wool industry, Muenstermann tried fresh methods of project implementation.
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We use a currently won oven project for the production of rock/stone wool as an opportunity to describe the design process for a curing oven.
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When it comes to curing ovens for the production of glass wool, Münstermann is one of the market leaders. Important in the design of the ovens is our test stand for flow measurements.
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A team of up to 50 specialized fitters of Münstermann including sub-suppliers have installed and commissioned a new curing oven for glass wool.
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„We started production without any problems, and the surface of the stone wool slabs looks perfect.“ Victor Andreyev, head engineer of the company Euroizol, and Georg Oster, Münstermann‘s engineer specialised on curing ovens, are satisfied.
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For more than a decade Münstermann has been a sort-after supplier of forming sections for the glass wool industry. In the recent past the demand for forming sections with simple basic functions has increased. As a specialist producer of machines, Münstermann has always difficulties until now with enquiries for simple basic facilities with elementary functions, which fulfilled the customers wishes.
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A current project in the field of bulk material drying offers us the opportunity to describe important technical principles that are necessary for the design of a dryer in detail.
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Often you have projects in which not the plant itself but the story behind it is the interesting one. This is quite true for a current belt dryer project.
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Filtration systems for the chemical industry are a steadily growing business area for Münstermann. A good example of the competence in this area is a project for Sasol with two vacuum vapor filters.
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One of the core competences of Münstermann is the design, development and production of continuous and belt dryers and ovens.
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A very interesting application for which Münstermann supplies solutions is the production of cables as required for the transfer of the generated energy from offshore wind farms to the coast.
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Münstermann, together with its partner in the sector submarine power cable production, Stahlbau Ihnen, supplied Tennet with two so-called turntables or carousels.
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The wind park business area is booming and German companies are technologically leading the world in this sector. In Germany investment especially in large offshore wind parks is being made. A special challenge is the production and laying of the power cables to the wind parks at sea.
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